Topology Optimization of Electrical Machines with Additively Manufactured Parts
Ongoing and Completed Research
Design Magnetic Actuator using Topology Optimization
- Density based topology optimization to design a magnetic actuator
- Evaluate the density based topology optimization using different material interpolating functions and different gradient based solvers.
Development of a methodology for electromagnetic and thermal design of permanent magnet machines with minimal rare-earth content (ongoing)
Manufacturing prototypes of additively manufactured rotor for PM motors (ongoing)
- 3D printed rotor designs
Development of Test Setup for Rotor Evaluation (ongoing)
- Development of a test setup for evaluation and validation of the simulation results.
- Evaluation of magnetic, thermal and mechanical behavior.
Bio
Research Assistant
Faculty of Engineering, Minia University, Egypt (2023–2024)
Teaching Assistant
Faculty of Engineering, Minia University, Egypt (2019– 2023)
M.SC. Electrical Engineering
Faculty of Engineering, Minia University, Egypt (2019–2023)
“Design and Implementation of a Digital Control System for Electric Vehicle Applications”
B.SC. Electrical Engineering
Faculty of Engineering, Minia University, Egypt (2013–2018)
“Design a Hybrid PV system for a smart village with load management using IOT”
EMByAM Publications
Topology Optimization for Enhancing Electric Machine Performance: A Review
M. R. Mahmoud, M. N. Ibrahim and P. Sergeant, ICEM 2024
Topology Optimization for a Magnetic Actuator Using Different Gradient-Based Solvers
M. R. Mahmoud, M. N. Ibrahim and P. Sergeant, INTERMAG 2025
M. R. Mahmoud, M. N. Ibrahim and P. Sergeant, Journal of Magnetism and Magnetic Materials, Vol. 636, 2025
Multi-Material Topology Optimization for IPM Machine with Efficient Rare-Earth PM Utilization
M. R. Mahmoud, M. N. Ibrahim and P. Sergeant, IECON 2025
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